This mechanical device is used to reduce motor speed and increase torque. This is relevant to various industries to drive heavy mechanical loads efficiently. Depending on the usage, it can last up to 10 to 20 years. Even longer if proper procedures are followed and regular maintenance practices are taken place. Under ideal conditions and low load, the estimated lifespan is up to 15 to 25 years whereas under normal industrial use, it is up to 10 to 15 years.
Factors to consider to extend the lifespan
- Lubrication
It is one of the most important factors to consider as it helps reduce friction. It can help increase your lifespan and improve its performance. It is important to note that which type of lubricant you are using as it should be appropriate to the operating conditions. An improper or old oil can cause wear and tear due to high sliding contact.
- Inspection
It is necessary to have regular inspections and detect if there are any signs of damage. This way it will help you identify the problem beforehand and you can work on fixing it. It will result in costly downtime as before the problems become severe, you can check and fix it before it causes any further damage.
- Cleaning
It is very important to prevent the buildup of dirt, which can eventually increase friction. With the help of special cleaning agents and techniques, it is important to clean them regularly and keep them well maintained. Special care should be taken so that the components are not damaged while cleaning.
- Temperature monitoring
They tend to generate heat during operation. If lubricant breakdown occurs, the result can be increased friction, which is caused due to excessive heat. To avoid this problem, the monitoring of temperature should be done on a regular basis and kept in a specified working range.
- Proper storage and installation
It is very important to install them properly for optimal performance and longevity. It should be installed with appropriate tools and techniques. Maintaining a clean environment that is dry and cool helps greatly in preventing other damage or corrosion.
Some tips to keep in mindÂ
- Make sure that you’re using the right size for your load.
- It is important to use high quality lubricants and change them on regular schedule.
- Regular maintenance checks.
- Avoid shock loads.
- Keep the unit clean.
Conclusion
The lifespan of these can only be as strong as its maintenance and operating conditions. For example, if proper maintenance is not done and is kept in harsh environment, they may last up to 3 to 7 years. On the other hand if maintained properly, they are very durable and can easily deliver service up to 10 to 20 years or more. The quality of lubrication and load factors are some other determinants that also have an effect alongside building materials. Following a rigid maintenance plan alongside avoiding overloading ensures a longer lifespan without undue failure.