When you hear about gears and gearboxes, you usually think about cars, right? However, these are much more numerous. Gearboxes are used in many important industries. Those include cement, paper, sugar, steel manufacturing, automotive, aerospace, and more.
Gears are perhaps one of the most important pieces of equipment and also one of the oldest elements used in the construction industry. However, you must know that the manufacturing procedure of these gearboxes is not so easy. It requires precision and the effort of reliable professionals who are skilled in gearbox repair.
So, let’s take a look at some vital steps that can complete the entire task of manufacturing gearboxes.
The Key Stages In Industrial Gearbox Manufacturing Procedure
To manufacture an efficient and durable gearbox, professional gearbox manufacturer Ahmedabad needs to perform a few vital stages. Those usually are as follows:
- Selecting The Right Material
The entire procedure starts with selecting only the right materials. To choose the right options, professionals need to check out a few factors, such as:
- Friction
Gears must be capable of contacting each other to work properly. Thus, you should choose only those materials that have a considerable coefficient of friction. Moreover, you can easily improve the amount of friction by using the correct mechanism for post-processing.
- MechanicalProperties
The material that you want to use must have some important mechanical properties. Those are fatigue, tensile strength, endurance, durability, etc. However, all of these actually depend on the product that you are working on. For instance, if you are working on plastics, then, you won’t need extreme mechanical properties to create the right product.
- Manufacturability
The material that you want to use has to be highly manufacturable that you can use in the next section. In this way, you will successfully reduce the production cost and make the entire procedure quite efficient. Moreover, it will surely improve accuracy and precision.
Moreover, you must not forget that each material has its own unique properties. For instance, plastics can be machined easily, while cast iron has notable tensile strength. So, to get the right material, you can rely on a professional team for some of the best suggestions.
- Heat Treatment
It is the second vital stage of the gear manufacturing procedure. As per the application of an industrial gearbox, designers have to choose procedures like Gas Carburising and Hardening, Induction hardening, Nitriding, etc.
During these procedures, they have to check the right potential of carbon on the alloy steels. The case depth has to be verified after carburizing. Lastly, during this heat treatment procedure, the hardness of the product has to be carefully checked.
- Gear Profile Grinding
This is the third important stage. It helps to get a better contact pattern between the mating gear and pinion. Hence, it ensures the smooth rotation as well as noise free performances during operations.
So, if you need to create some efficient gearboxes, never skip these vital stages. However, if you are hesitant, just rely on a professional worm gearbox manufacturer.