In numerous industries, gearboxes are used for several purposes. Some of those are crushing, handling materials, conveyors, and even lifting all the heavy elements with Cranes. Usually, these gearboxes are attached with a shaft to the motor.
These gearboxes are quite important in several industries, like Sugar Mills, Cement, Paper Mills, Power Plant, Chemicals, etc. So, if you own any of these businesses, you have to work with a reliable gearbox manufacturer India for some important services.
Now, let’s take a look at how can gearboxes help several industries.
An Industrial Gearbox: What Is It?
An industrial gearbox is a system that includes a series of gears arranged in a certain manner. These gears can integrate, and can transfer the mechanical power from an input shaft to an output shaft. The most important thing is, these elements called gearboxes can manipulate this power in two vital methods. Those are as follows:
- Increase Torque: Torques is actually the twisting force that can create rotation, and hence, it is a very important factor. Gearboxes can easily increase this torque by a certain ratio. Hence, it allows a low-torque motor to give power to the high-resistance equipment. To understand this clearly, just think of a nutcracker, where a small force is applied to its handles. That force can create a much greater crushing force on the nut.
- Change Speed: Gear rates have the power to control the speed connection between the input and output shafts. A gearbox can either decrease or step down or increase or speed up the rotational speed, according to the needs of the application. For example, you may think about a car that can lower gears to offer high torque for climbing hills. In contrast, higher gears can translate into increased speed while moving on flat roads.
Gearbox and Its Common Roles
Many companies need to work with a reliable gearbox repair company because these gearboxes play vital roles in several industries. Some of those are:
- Cement Industry
This industry needs those gearboxes that are quite strong and can carry higher torque as per the engine’s size. Hence, in this industry, you will see gearboxes like Parallel Shafts and Bevel Helical Gearboxes. They are utilized to offer some interesting functionalities. Some of those include reduction in speed, automation of the engine, and many others.
So, in this kind of industry, gearboxes can help a lot in increasing the amount of engine torque to the maximum level.
- Paper Industry
Recently, the paper industry is experiencing an increase in its demand leading to an increase in the demand for efficient gearboxes. Today, you can find gearboxes made of materials like steel, aluminum alloys, cast iron, etc. In the paper industry, these gearboxes contribute to the smooth running of the machines. The most widely used types of gearboxes in this industry are Shaft mounted and spur gearboxes.
- Plastic Industry
It is another industry that needs industrial gearboxes, like worm gearboxes to control torque and speed in machinery. With these gearboxes, the paper industry can enjoy the smooth operation of some important equipment like mixers, extruders, conveyors, etc.
So, if you work in any of these industries, and want to ensure that all your important machinery works properly, then you will need some efficient industrial gearboxes. Also, to ensure their good quality, you can always contact only reliable worm gears suppliers.